How to Make Projector Headlights: A Step-by-Step Guide for DIY Enthusiasts

Are you tired of your old, outdated headlights?

Do you want to give your car a sleek, modern look with projector headlights? Then you’re in luck! In this article, we will guide you through the process of making projector headlights from scratch. Follow these simple steps and you’ll have a set of custom, eye-catching headlights that will turn heads on the road.

What are Projector Headlights?

Projector headlights are a type of lighting system that uses a reflector to direct light onto the road ahead. They were first introduced in the 1970s and have since become popular among car enthusiasts for their unique, sporty look. However, they can be expensive to purchase, and many people choose to make their own.

Materials Needed

To make projector headlights, you will need the following materials:


A set of headlight housings (plastic or metal)

  • A pair of high-beam LED bulbs (white or blue)

  • A reflector dish

  • Silicone sealer

  • Screws and nuts
  • Drill and screwdriver
  • Wire stripper and crimping tools

Step 1: Remove the Old Headlights

Before you can begin, you need to remove your old headlights. This will require a drill and a screwdriver. Be sure to unplug the wires before removing the bulbs.

Step 2: Prepare the Reflector Dish

The reflector dish is what directs the light onto the road ahead. You can purchase a premade reflector dish, or you can make your own using a piece of aluminum foil and some glue. Be sure to clean the reflector dish thoroughly before use.

Step 3: Install the LED Bulbs

Next, you need to install the LED bulbs into the headlight housings. Use wire strippers to cut the wires to the appropriate length, and then crimp the wires onto the LED bulbs. Be sure to follow the manufacturer’s instructions for proper installation.

Step 4: Mount the Reflector Dish

Once the LED bulbs are installed, you can mount the reflector dish onto the headlight housings. Use silicone sealer to secure the reflector dish in place, and then screw the headlight housings back onto the car.

Step 5: Test the Headlights

After installation, be sure to test the headlights to make sure they are working properly. Turn on the high-beam LED bulbs and check the brightness and direction of the light.

If everything looks good, then you’re ready to go!


Q: What type of LED bulbs should I use for my projector headlights?

A: You can use either white or blue LED bulbs for your projector headlights. White LED bulbs are more common and provide a brighter light, while blue LED bulbs give the headlights a sporty, futuristic look.

Q: Can I make my own reflector dish?

A: Yes, you can make your own reflector dish using aluminum foil and glue. Just be sure to clean the reflector dish thoroughly before use.

Q: Do I need any special tools to make projector headlights?

A: You will need a drill, screwdriver, wire stripper, and crimping tools to make projector headlights.


Making your own projector headlights is a great way to customize your car and give it a unique, sporty look. With the right materials and tools, anyone can create their own set of eye-catching headlights.