Starship’s Raptor engine crisis risks bankruptcy

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Elon Musk is angry at SpaceX’s lack of progress in developing the Raptor engines that power its Starship rocket.

He described a dire situation the day after Thanksgiving in a company-wide email, a copy of which was obtained by CNBC.

“Raptor’s production crisis is much worse than it looked a few weeks ago,” Musk wrote.

“We face a real risk of bankruptcy if we cannot achieve a Starship theft rate of at least once every two weeks next year,” Musk added later.

Starship is the massive next-generation rocket that SpaceX is developing to launch cargoes and people on missions to the Moon and Mars. The company tests prototypes at a facility in South Texas and has performed several short test flights. But to move on to orbital launches, rocket prototypes will need 39 Raptor engines each, requiring a large increase in engine production.

Musk’s email to SpaceX employees provides more context on the significance of the departure of former Propulsion vice president Will Heltsley earlier this month. Heltsley had been taken out of Raptor’s development prior to his departure, CNBC reported, Musk noting in his email that company management has looked into the program’s problems since then – and discovered that the circumstances “were much more serious “than Musk previously thought.

SpaceX did not immediately respond to CNBC’s request for comment. Heltsley did not respond to CNBC’s requests for comment.

The email from SpaceX founder and CEO was the first reported by Space Explored, a subset of the 9to5Mac tech blog.

Raptor engine program is “a disaster”

A closer look under the Super Heavy Booster 4 base on the 29 Raptor engines.

EspaceX

Musk wrote in the email that he was planning to take the long Thanksgiving vacation. But, after finding out about the Raptor situation, Musk said he would personally work on the engine production line until Friday night and through the weekend.

“We need everyone on deck to recover from what is, quite frankly, a disaster,” Musk wrote.

The billionaire founder has repeatedly described production as the most difficult part of creating SpaceX’s gigantic rocket. The company gradually built its Starship production and testing facility in Boca Chica, Texas, with several prototypes in operation simultaneously.

Of the society the next major step in the development of Starship is launch into orbit.

A Starship prototype tests its six Raptor rocket engines on November 12, 2021 in Boca Chica, Texas.

EspaceX

Musk said on Nov. 17 that SpaceX will “hopefully launch” the spacecraft’s first orbital flight in January or February, pending FAA regulatory approval as well as technical readiness.

SpaceX wants Starship to be fully reusable, with both the rocket and its booster capable of landing after a launch and being salvaged for future flights. SpaceX’s Falcon 9 rockets are partially reusable. The company can regularly land and restart the thrusters, but not the top, or stage, of the rocket.

Musk said earlier this month that he was not sure Starship would successfully reach orbit on the first try, but stressed that he was “confident” that the rocket will reach space in 2022. He also noted at the time that Starship’s development “has so far been at least 90% funded internally”, with the company assuming “no international collaboration” or external funding.

Starship crucial to Starlink’s financial success

SpaceX has raised billions of funds in recent years, both for Starship and its Starlink satellite internet project, with the company’s valuation recently reached $ 100 billion.

But, while SpaceX has launched around 1,700 Starlink satellites into orbit so far, Musk said the first version of the satellite “is financially weak.” The company has steadily grown Starlink’s user base, with around 140,000 users paying for the service at $ 99 per month.

Earlier this year, SpaceX showcased improvements for the second version of the satellite, with Musk stating in his email that “V2 is strong” but can only be launched effectively by his Starship rockets.

To date, SpaceX has launched Starlink satellites with its Falcon 9 rockets, but Musk has pointed out that these rockets lack the mass or volume to effectively deploy second-generation satellites. This means that the success of the Raptor engine program is also critical to the long-term financial stability of SpaceX’s Starlink service, which Musk talked about splitting in an IPO.

Notably, SpaceX is currently increasing production of its Starlink antennas “to several million units per year,” Musk said in the email, but these will be “otherwise useless” if Raptor is unsuccessful.

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